PCD tool finishing of aluminium parts - automotive gearbox housing application case-WSS Precision Tools (Shanghai) Co., Ltd.

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      Automotive

    TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
    Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
    Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
    Brake discsBall cagesDifferentialsEngineOil sump
    Turbocharger Housing


    PCD tool finishing of aluminium parts - automotive gearbox housing application case



    Automotive gearbox parts machining solutions


    With the continuous development of automotive powertrains, the requirements for the machining of automotive gearboxes are becoming more and more stringent. WSS solutions and tools for gearbox components rely on the practical application and optimisation of our technical team to provide you with quality solutions for the machining of your automotive gearbox components.

    1-1

    Transmission housing


    Die-cast aluminium has low hardness and good thermal conductivity, but has a low melting point, which makes it easy to form chip tumours during the cutting process and affects the dimensional accuracy and surface roughness of the machined part. WSS PCD tools are a good solution to these problems caused by the characteristics of die-cast aluminium.


    Large flat surface machining of housings

    Face milling cutter with multiple teeth for good chip breaking and chip evacuation


    Figure 1

    Machining of stepped holes for rear end support

    The smooth edge of the PCD forming knife minimises the occurrence of adhesions such as chipping tumours

    Figure 2

    Threaded hole machining

    High quality threads milled with PCD thread milling cutters ensure high dimensional accuracy

    Figure 3

    Reaming of locating holes

    PCD reamer with good cutting performance and significantly improved machining efficiency

    Figure 4

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