Heavy machinery industry - Machining of hardened steel diesel engine relief valves-WSS Precision Tools (Shanghai) Co., Ltd.

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    Diesel engine relief valves


    Heavy machinery industry - Machining of hardened steel diesel engine relief valves



    The relief valve, also known as the safety valve, is mainly to control the safety of pressure pipelines and containers, once the pressure exceeds the prescribed range, the safety valve tops open and discharges a portion of the gas, controlled within the safety range to ensure that the diesel engine will not be too high pressure can not withstand two safety accidents.


    When machining diesel engine relief valves, the commonly used workpiece material is 20Cr, a type of quenched steel with a material hardness of HRC 55. but the quenched parts have high hardness, high strength and plasticity close to 0.


    WSS PCD and CBN tools combine a high standard of chipping resistance and wear resistance for all finishing situations in hardened steel.


    The cases are as follows



    Before processing

    After processing


    Tool drawing number: 072231 

    Workpiece name: Diesel engine relief valve

    Workpiece material: 20Cr

    Material hardness: HRC55

    Workpiece size:φ6.9

    Roughness:Rz5

    Machining method: Turning, dry cutting

    Machining process: Hard turning bore

    Available brands: domestic


    Tool brands

    WSS

    National brands

    Specification

    D6×40

    D6×40

    VC(m/min)

    37m/min

    37m/min

    f(mm/rev)

    0.034mm/rev

    0.034mm/rev

    Ap(mm)

    0.2mm

    0.2mm

    T/L(Longevity)

    820Pieces

    300~600Pieces


    Note: More cost effective than current knives


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