Case of powder metallurgy machining - CBN tooling for tooth bushings-WSS Precision Tools (Shanghai) Co., Ltd.

  • Industry Solutions

    Applications and Solutions

    Application Know-how

      Automotive

    TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
    Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
    Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
    Brake discsBall cagesDifferentialsEngineOil sump
    Turbocharger Housing


    Case of powder metallurgy machining - CBN tooling for tooth bushings



    The materials and parts produced by powder metallurgy are of high quality, low cost, energy efficient and material saving, and are therefore widely used in industries such as automotive manufacturing, electronics and machinery manufacturing.


    The porous structure is one of the characteristics that makes powder metallurgical parts so widely used, but the high porosity reduces the machinability of powder metallurgical parts, as the tool is damaged by the porosity, reducing tool life.


    CBN tools are ideal for the machining of powder metallurgical parts, as a type of superhard tool developed for the turning of hard parts, and are characterised by their high hardness, wear resistance and high speed cutting performance.


    WSS has accumulated a large number of machining solutions for workpieces such as powder metallurgy tooth discs, tooth sleeves and clutch discs. Turning and interrupted finishing of gear end faces and internal circles, one tool solves several machining needs at the same time. Under suitable machining parameters and good machine conditions, WSS CBN tool life is very good and the choice of WSS CBN tools can significantly reduce the cost per part.



    Tool drawing number: 069555

    Workpiece name: Tooth sleeve

    Workpiece material: powder metallurgy

    Material hardness: HRC32

    Workpiece diameter: φ89~φ96

    Roughness: Rz5

    Machining method: Turning, continuous

    Machining process: Fine-turning of external grooves






    Tool brands

    WSS

    Other brands

    Specification

    W=5 R0.4

    W=5 R0.4 

    VC(m/min)

    98m/min

    98m/min 

    f(mm/rev)

    0.15mm/rev

    0.15mm/rev 

    Ap(mm)

      0.2mm

    0.2mm

    T/L(Longevity)

    700Pieces

    300~500Pieces 


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