Case study of powder metallurgical material processing - CBN tooling for oil distribution discs-WSS Precision Tools (Shanghai) Co., Ltd.

  • Industry Solutions

    Applications and Solutions

    Application Know-how

      Automotive

    TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
    Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
    Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
    Brake discsBall cagesDifferentialsEngineOil sump
    Turbocharger Housing


    Case study of powder metallurgical material processing - CBN tooling for oil distribution discs



    The oil distribution plate, in the hydraulic motor or pump, plays the role of high and low oil distribution, so that the motor or pump in the role of high pressure oil output torque, low pressure oil (return oil) to stop the output torque in the plunger cavity of the high pressure oil discharge.


    Powder metallurgy, the raw material used to make the oil distribution discs, has a unique porous structure that makes the processing of powder metallurgy parts more difficult.


    Currently, the tools commonly used for machining powder metallurgy parts are: carbide tools, ceramic tools and cubic boron nitride (CBN) tools.


    CBN tools made by WSS machining are used for machining powder metallurgy oil distribution discs by means of turning, VC (m/min) can reach 60m/min, f (mm/rev) equals 0.03mm/rev, Ap (mm) equals 2.5mm; the machining efficiency can be increased while ensuring the quality of the machined surface.


    The cases are as follows



    Before processing

    After processing



    Tool drawing number: 071026

    Machine type: Horizontal lathe

    Workpiece name: Oil distribution plate

    Workpiece material: powder metallurgy

    Material hardness: HRC30°

    Workpiece diameter: φ16

    Roughness: Ra0.8

    Machining method: Turning

    Machining process: Rough and fine grooving


    Tool brands

    WSS

    Other brands

    Specification

    CBN inlaysW=1.5  R=0.1

    GER150-010A

    VC(m/min)

    60m/min

    40m/min

    f(mm/rev)

    0.03mm/rev

    0.02mm/rev

    Ap(mm)

    2.5mm

    2.5mm

    T/L(Longevity)

    20Pieces

    20Pieces




    www.5555se.com