Case study of lead-copper alloy machining - PCD tooling for shafts-WSS Precision Tools (Shanghai) Co., Ltd.

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    Case study of lead-copper alloy machining - PCD tooling for shafts


    A raw material that can be machined with high precision, suitable for finishing operations where good surface finish and dimensional accuracy are required. Reduced boundary wear and a smooth finish with excellent surface smoothness. A versatile raw material for general hardened steel fabrication. A metal coating with strong adhesion characteristics has been selected to reduce delamination, allowing for smoother production and longer tool life.
           


           

    The optimised solution enables efficient boring of common steel.

    ? High strength peripheral cutting edge

    ? Relatively large edge processing


           

    The cases are as follows        


           

    Tool drawing number: 070042

    Workpiece name: Shaft shank

    Workpiece material: lead-copper alloy

    Workpiece diameter:φ110

    Roughness:Ra0.8

    Machining method: Boring

    Machining process: Boring of inner arc surface


             

                

           

    Tool brands

    WSS

    Other brands

    Specification

    PCD insert tools

    PCD insert tools

    VC(m/min)

    2500m/min

    2500m/min

    f(mm/rev)

    0.24mm/rev

    0.3mm/rev

    Ap(mm)

    0.3mm

    0.3mm

    T/L(Longevity)

    10700Pieces

    8000Pieces


           


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