Machining solution of turbocharger housing-WSS Precision Tools (Shanghai) Co., Ltd.

  • Machining solution of turbocharger housing

    2023-04-25

      Automotive

    TransmissionTurbochargersAutomotive steering accessoriesPistonsBrake Calipers
    Valve seatsClutch discsSprocketsOil distribution discsIntake/exhaust valve guides
    Gear bushingsWheel bearingsOil injection nozzlesOutput shaftsAutomotive brake valves
    Brake discsBall cagesDifferentialsEngineOil sump
    Turbocharger Housing


    Solution features:

    ?Indexable inserts at all major cutting points, mostly ISO inserts for easy management

    ?Special compound tools tailored to the automotive turbocharger system, which are highly efficient and significantly reduce manufacturing costs

    ?Specific insert options, both ISO or non-standard customised inserts have excellent performance in mass production

    ?Continuously optimised complete solutions, fully implemented and have been proven for increased efficiency and cost savings throughout manufacturing


    Workpiece materials


    Ductile iron, high nickel cast iron, heat resistant stainless steel Operating temperature: About 850°C (diesel engines)

    About 1050-1200℃ (gasoline engine)


    01

    V-line Machining


    Machining interference, tool shape is exceptional and difficult to reach machining positions

    High nickel material is an immense challenge for tool life

    ?Special insert design

    ?Unique edge finish

    ?Specialised efficient coatings


    ?Efficient reaming and turning formed in one operation

    ?Easy insert management with ISO standard inserts


    02

    K-line Reaming And Turning








    03

    Shallow Hole Drilling + Chamfering And Orifice Forming


    ?Holes up to 20 mm are drilled and chamfered in one operation

    ?Reduced tool wear and greatly decreased costs compared to hardened tools



    04

    End Slot Processing

    ?Customised tools grooving on end face in one process

    ?High longevity and dimensional stability








    05

    Valve Bore


    ?Valve bore and flat machined in one operation



    06

    Flange Faces

    ?Flange face milling and back-scraping of the surface

    ?Light and fast cutting and high efficiency








    07

    Surface Countersinking


    ?Vibration-resistant carbide toolholder

    ?Efficient and stable




    08

    Air Inlet Fine Turning

    ?Special tool body material with efficient ISO inserts, perfect for fine turning


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